Optimizing Heavy Equipment Cleaning with TERRAGARD GR 642

The Challenge

PT. XYZ Mining Industry encountered major obstacles in maintaining heavy equipment due to severe contamination from carbonized deposits, mineral scaling, hardened grease, and compacted mining debris. Conventional cleaning methods such as high-pressure water spraying proved ineffective for removing these industrial-grade contaminants. As a result, cleaning procedures became time-consuming, increased operational expenses, and reduced maintenance quality and safety compliance at the mining site. The inability to quickly restore equipment surfaces also led to longer downtime and reduced workshop throughput.

The Solution

To overcome the limitations of traditional cleaning methods, PT. XYZ Mining Industry sought a high-performance, water-based degreaser capable of meeting the demanding conditions of mining equipment maintenance while still complying with safety and environmental requirements. After evaluating several chemical solutions, TERRAGARD GR 642 was selected for its proven effectiveness against heavy-duty mining contaminants, its non-flammable and biodegradable formulation, and its compatibility with metals, coatings, rubber, and plastics. The product was applied using flexible dilution ratios and enhanced cleaning methods such as heated solutions and mechanical agitation for severe deposits. According to the company’s Product Manager:
“With TERRAGARD GR 642, the cleaning process became significantly faster and more efficient, improving our equipment maintenance turnaround.”

The Results

The deployment of TERRAGARD GR 642 delivered substantial improvements in mining equipment cleaning operations. Cleaning time was reduced by 40–60%, with no residue left on equipment surfaces and no negative effects on operator health or the environment. Its high pH level (12–13) and advanced surfactant formulation consistently removed oil, grease, and carbon buildup while supporting safe handling practices. Operational cost savings were achieved through more efficient chemical usage and reduced labor hours. Additionally, surfaces treated with TERRAGARD GR 642 became easier to clean in subsequent maintenance cycles, reducing long-term downtime and increasing workshop productivity. These outcomes highlight the product’s value in optimizing mining equipment maintenance, aligning with industry standards and the company’s commitment to effective and sustainable maintenance solutions.