Optimizing Tire and Rim Performance with TERRAGARD TC 800

The Challenge

PT Beta Pramesti Asia's mining fleet was routinely impacted by severe rim corrosion, pitting, and bead area oxidation, particularly under demanding operational conditions. Frequent tire leaks and catastrophic blowouts resulted in increased downtime and maintenance interventions. These failures not only disrupted production schedules but also drove up maintenance expenses and posed significant safety risks to maintenance personnel and operators. The need for a more robust, preventive maintenance solution became critical to ensure continuous fleet availability, cost control, and compliance with high safety and durability standards.

The Solution

Recognizing the operational and economic impact of tire and rim failures, PT Beta Pramesti Asia evaluated several protective options before selecting TERRAGARD TC 800. The decision was driven by the product's technical formulation, which offered proven corrosion inhibition, material compatibility, and a safe, user-friendly application process. TERRAGARD TC 800 was introduced into the fleet's preventive maintenance routine via a portable applicator tank during tire installation, allowing for precise dosing based on equipment specifications and site conditions. According to A. Yunus Abdullah, Product Manager at PT Beta Pramesti Asia, "TERRAGARD TC 800 provided an effective solution to our recurring rim corrosion and tire leakage problems, significantly improving our fleet reliability." The solution facilitated a cleaner, corrosion-free internal tire environment, minimized bead area failures, and maintained full compatibility with existing rubber, metal, and valve materials, without introducing additional operational hazards.

The Results

The deployment of TERRAGARD TC 800 yielded substantial performance improvements across key operational metrics. Rim and bead corrosion incidents declined by over 90%, while tire failure rates decreased by up to 80%. Maintenance cost savings reached as high as 30%, attributed to fewer emergency repairs and extended component lifespans. Notably, unit downtime dropped by 70%, enhancing fleet productivity and operational throughput. The additive's non-hazardous properties improved workplace safety and environmental compliance, with no adverse effects reported during application or routine handling. Feedback from maintenance teams confirmed the practicality and benefits of the product, supporting its adoption as a standard preventive maintenance measure for mining and heavy industrial fleets.