Boiler

Boiler is one of the important equipment in industry that is used to produce steam from water. However, in operation, boilers can experience various problems that impact the efficiency and safety of the system. The following are common problems in boilers as well as solutions and products that can be used to overcome them:

Scale Formation on Tube

Problem

Scale formation on tube surfaces caused by mineral deposits from boiler water, which can inhibit heat transfer and cause overheating.
Solution

Using Scale Inhibitors, which are chemicals that prevent scale formation.

Conducting regular feed water treatment and monitoring water quality.

Boiler Internal Corrosion

Problem

Corrosion on the inside of the boiler caused by dissolved oxygen or inappropriate water pH.
Solution

Using Oxygen Scavenger to bind free oxygen in water.

Adding a pH Booster to keep the water pH within the optimal range.

Carryover Steam

Problem

Carryover of water particles, chemicals, or solids in boiler-generated steam, which can damage downstream equipment.
Solution

Adding Antifoam Agent to reduce foam formation that causes carryover.

Adjusting boiler operation to control steam velocity and water level.

Low Boiler Efficiency

Problem

Low efficiency due to incomplete combustion, fouling, or sub-optimal control.
Solution

Conduct routine maintenance and inspections on combustion and heat transfer systems.

Organize Operator Training to improve skills and understanding in operating the boiler efficiently.

With proper handling and use of chemical products and appropriate training, boiler performance can be maintained optimally, improving energy efficiency and extending equipment life.

If you need chemical product recommendations or specialized training for boiler operators, please contact our technical team.