Industry
Manufacturing
Challenge
The PVC film manufacturing plant faced persistent foaming and operational inefficiencies in its 400 HRT cooling tower due to the incompatibility of a previous chemical treatment with local water conditions. This resulted in poor heat transfer, excessive water consumption, increased risk of mineral scale and corrosion, and frequent system downtime. The instability of the former treatment under the plant’s operational temperatures further threatened equipment reliability and process consistency.
Results
After implementing Hydro 424 at a controlled daily dosage and incorporating rigorous monitoring protocols, the plant established stable, foam-free cooling tower operation. The advanced formulation of Hydro 424 delivered robust scale and corrosion inhibition, yielding measurable improvements: 30% downtime reduction, 25% lower maintenance costs, and a 15% increase in heat transfer efficiency. The plant also benefited from increased customer satisfaction and safer, more reliable system performance.
Key Product
Product one
